Product name: Laser cutting feed line
Uncoiling and leveling laser cutting machine production line set uncoiling, leveling, feeding, cutting in one, through the integration of automatic processing, not only optimize the traditional processing process, but also achieve continuous and efficient production and processing, significantly improve production efficiency. Its intelligent design effectively saves labor and material costs.
1.** Uncoiling ** : This step usually involves unrolling rolled materials (such as steel plates, aluminum plates, etc.) from the drum. The automatic uncoiling system can complete this process quickly and accurately, reducing the need for manual operation and possible errors.
2. ** Leveling ** : The unfolded material often has a certain bending or deformation, and the leveling step is to eliminate these deformation and make the surface of the material flat. It ensures the accuracy and consistency of the cutting.
3. ** Feeding ** : After the material is leveled, the feeding system will accurately transport the material to the lower part of the laser cutting head. This step requires a high degree of precision and stability to ensure the accuracy and efficiency of the cutting.
4. ** Cutting ** : The laser cutting head performs precise cutting of the material according to the preset procedure. Laser cutting technology is widely used in the cutting of various materials because of its advantages of high precision, high efficiency and low pollution.
By integrating these functions into a single production line, the uncoiling and leveling laser cutting machine enables continuous processing from raw materials to finished products, greatly improving production efficiency. In addition, this integrated automatic processing line also has the following advantages:
** * Saves labor ** : reduces the need for manual operation, reduces labor costs, and reduces the possibility of human error.
** * Material saving ** : Through accurate feeding and cutting systems, material waste can be minimized and material utilization can be improved.
Intelligent: The production line is equipped with advanced control systems and sensors, which can realize automatic operation and intelligent monitoring, and improve the stability and reliability of the production process.
In general, the uncoiling and leveling laser cutting machine production line is an efficient and intelligent modern production equipment, which can meet the continuous processing needs of various materials, improve production efficiency and quality, and reduce production costs.
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Product advantages:
1. ** Improve production efficiency ** :
- The laser cutting feed line enables fully automatic production and reduces manual intervention, thus significantly improving production efficiency. Through the automatic unwinding, leveling, feeding and cutting process, it can achieve continuous cutting without stopping for 24 hours, and uninterrupted operation of cutting and feeding, effectively shortening the production cycle.
- After the coil is uncoiling and levelling, the feed machine is sent to the top of the rotating table of the laser cutting machine for cutting. With the movement of the table, the process of cutting while feeding can be realized, effectively shortening the cutting time of parts and improving the use efficiency of the equipment.
2. ** Improve production accuracy ** :
- Laser cutting feed line using laser cutting technology, compared to the traditional blade saw cutting process, with higher cutting accuracy. Laser cutting can achieve one forming, no post-processing, cutting surface quality is high, no burrs.
At the same time, the system is programmed to cut materials according to precise measurements, which ensures that each piece of material is cut to exact specifications, eliminating the need for manual measurements and reducing the risk of errors.
3. ** Cost savings ** :
- The automated characteristics of the laser cutting feed line reduce the reliance on labor and reduce labor costs. At the same time, because the laser cutting itself has fewer consumables and high material utilization rate, the production cost is further reduced.
- In addition, the production line can also optimize the layout software and control system through the common edge cutting process to achieve automatic discharge and common edge cutting, reduce waste generation and improve material utilization.
4. ** Easy to operate ** :
- Laser cutting feeding line, easy to operate, can meet the production needs of different products.
5. ** Outstanding technical features ** :
- Laser cutting feed line adopts advanced CNC laser cutting machine and caterpillar cutting table to ensure high precision and stability of cutting. The repeated positioning accuracy can reach ±0.03mm, and the positioning accuracy is within ±0.05mm/m, which meets the needs of high-precision machining.
- The straightening wheel of the levelling machine is made of bearing steel, the surface is thickened by electroplating treatment, and it is durable and wear-resistant to ensure the flatness and processing quality of the coil.
Product details:
1. ** Equipment structure and design ** :
- The total length of the fuselage is usually between 4.0-5.0 meters, and the structure is compact and the footprint is small.
- The uncoiler part and the leveling feeder part adopt the connected design, which is convenient for installation and transportation.
- The machine levelling roller has one eccentric structure, which can realize the levelling of two kinds of material curl.
2. ** Uncoiler part ** :
- The change of inner diameter adopts hydraulic expansion and contraction, saving time and effort.
- Equipped with pneumatic press arm device and disc brake device to ensure no loose material in production.
- The stopper arm can stabilize the material and avoid the shaking or deviation of the material during processing, so it can reduce the processing error and improve the processing quality.
- With a loading trolley, driven and controlled by hydraulic motor/hydraulic cylinder, the trolley has automatic axial and radial alignment function during loading. This feature enables the coil to be accurately aligned with the spindle, reducing the time and intensity of manual adjustment and improving the accuracy and efficiency of feeding.
- Start and stop of the rack is controlled by the photoelectric switch to avoid scratches on the surface of the material.
3. ** Leveling part of the feeder ** :
- Equipped with folding and feeding device folding arm, can smoothly and easily flatten the head and lead to the leveling wheel.
- Highly rigid mechanical structure combined with a complete Siemens servo control system (customizable) ensures high precision feeding.
- Equipped with an independent console, using buttons and 7 inch high precision touch screen dual control mode, easy to operate, safe and reliable.
4. ** Performance parameters ** :
- Wide range of applicable materials, up to 70-1800mm.
- Applicable material thickness varies according to different models, generally 1.0-9.0mm or 1.2-11mm.
- Especially suitable for high-tension steel plate feeding, production of various auto parts.
5. ** Safety and Maintenance ** :
- The equipment must be operated in accordance with the manufacturer's safety and operation instructions to ensure the safety of the operator.
- Check equipment components regularly and replace worn parts in time to ensure normal operation of the equipment.
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Uncoiling and leveling laser cutting machine production line set uncoiling, leveling, feeding, cutting in one, through the integration of automatic processing, not only optimize the traditional processing process, but also achieve continuous and efficient production and processing, significantly improve production efficiency. Its intelligent design effectively saves labor and material costs.
1.** Uncoiling ** : This step usually involves unrolling rolled materials (such as steel plates, aluminum plates, etc.) from the drum. The automatic uncoiling system can complete this process quickly and accurately, reducing the need for manual operation and possible errors.
2. ** Leveling ** : The unfolded material often has a certain bending or deformation, and the leveling step is to eliminate these deformation and make the surface of the material flat. It ensures the accuracy and consistency of the cutting.
3. ** Feeding ** : After the material is leveled, the feeding system will accurately transport the material to the lower part of the laser cutting head. This step requires a high degree of precision and stability to ensure the accuracy and efficiency of the cutting.
4. ** Cutting ** : The laser cutting head performs precise cutting of the material according to the preset procedure. Laser cutting technology is widely used in the cutting of various materials because of its advantages of high precision, high efficiency and low pollution.
By integrating these functions into a single production line, the uncoiling and leveling laser cutting machine enables continuous processing from raw materials to finished products, greatly improving production efficiency. In addition, this integrated automatic processing line also has the following advantages:
** * Saves labor ** : reduces the need for manual operation, reduces labor costs, and reduces the possibility of human error.
** * Material saving ** : Through accurate feeding and cutting systems, material waste can be minimized and material utilization can be improved.
Intelligent: The production line is equipped with advanced control systems and sensors, which can realize automatic operation and intelligent monitoring, and improve the stability and reliability of the production process.
In general, the uncoiling and leveling laser cutting machine production line is an efficient and intelligent modern production equipment, which can meet the continuous processing needs of various materials, improve production efficiency and quality, and reduce production costs.
.png)
Product advantages:
1. ** Improve production efficiency ** :
- The laser cutting feed line enables fully automatic production and reduces manual intervention, thus significantly improving production efficiency. Through the automatic unwinding, leveling, feeding and cutting process, it can achieve continuous cutting without stopping for 24 hours, and uninterrupted operation of cutting and feeding, effectively shortening the production cycle.
- After the coil is uncoiling and levelling, the feed machine is sent to the top of the rotating table of the laser cutting machine for cutting. With the movement of the table, the process of cutting while feeding can be realized, effectively shortening the cutting time of parts and improving the use efficiency of the equipment.
2. ** Improve production accuracy ** :
- Laser cutting feed line using laser cutting technology, compared to the traditional blade saw cutting process, with higher cutting accuracy. Laser cutting can achieve one forming, no post-processing, cutting surface quality is high, no burrs.
At the same time, the system is programmed to cut materials according to precise measurements, which ensures that each piece of material is cut to exact specifications, eliminating the need for manual measurements and reducing the risk of errors.
3. ** Cost savings ** :
- The automated characteristics of the laser cutting feed line reduce the reliance on labor and reduce labor costs. At the same time, because the laser cutting itself has fewer consumables and high material utilization rate, the production cost is further reduced.
- In addition, the production line can also optimize the layout software and control system through the common edge cutting process to achieve automatic discharge and common edge cutting, reduce waste generation and improve material utilization.
4. ** Easy to operate ** :
- Laser cutting feeding line, easy to operate, can meet the production needs of different products.
5. ** Outstanding technical features ** :
- Laser cutting feed line adopts advanced CNC laser cutting machine and caterpillar cutting table to ensure high precision and stability of cutting. The repeated positioning accuracy can reach ±0.03mm, and the positioning accuracy is within ±0.05mm/m, which meets the needs of high-precision machining.
- The straightening wheel of the levelling machine is made of bearing steel, the surface is thickened by electroplating treatment, and it is durable and wear-resistant to ensure the flatness and processing quality of the coil.
Product details:
1. ** Equipment structure and design ** :
- The total length of the fuselage is usually between 4.0-5.0 meters, and the structure is compact and the footprint is small.
- The uncoiler part and the leveling feeder part adopt the connected design, which is convenient for installation and transportation.
- The machine levelling roller has one eccentric structure, which can realize the levelling of two kinds of material curl.
2. ** Uncoiler part ** :
- The change of inner diameter adopts hydraulic expansion and contraction, saving time and effort.
- Equipped with pneumatic press arm device and disc brake device to ensure no loose material in production.
- The stopper arm can stabilize the material and avoid the shaking or deviation of the material during processing, so it can reduce the processing error and improve the processing quality.
- With a loading trolley, driven and controlled by hydraulic motor/hydraulic cylinder, the trolley has automatic axial and radial alignment function during loading. This feature enables the coil to be accurately aligned with the spindle, reducing the time and intensity of manual adjustment and improving the accuracy and efficiency of feeding.
- Start and stop of the rack is controlled by the photoelectric switch to avoid scratches on the surface of the material.
3. ** Leveling part of the feeder ** :
- Equipped with folding and feeding device folding arm, can smoothly and easily flatten the head and lead to the leveling wheel.
- Highly rigid mechanical structure combined with a complete Siemens servo control system (customizable) ensures high precision feeding.
- Equipped with an independent console, using buttons and 7 inch high precision touch screen dual control mode, easy to operate, safe and reliable.
4. ** Performance parameters ** :
- Wide range of applicable materials, up to 70-1800mm.
- Applicable material thickness varies according to different models, generally 1.0-9.0mm or 1.2-11mm.
- Especially suitable for high-tension steel plate feeding, production of various auto parts.
5. ** Safety and Maintenance ** :
- The equipment must be operated in accordance with the manufacturer's safety and operation instructions to ensure the safety of the operator.
- Check equipment components regularly and replace worn parts in time to ensure normal operation of the equipment.
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