12T 용량 1300 모델 스윙 전단 길이 라인 절단

그것은 그네 가위로 갖춥니다 그래서 자동차 부속 지역, 금속, 전기 제품, 부속 등을 각인에서 널리 이용되는 사다리꼴 공백으로 지구를 자를 수 있습니다.

그것에는 비용 절약, 공간 절약, 고능률 등의 이점이 있습니다. 그네 가위 기계 보다는 펀칭기의 매우 더 높은 요하기 때문에, 구멍을 뚫는 기계 비우는 선에 의하여 비우는 보다는 사다리꼴 모양 공백으로 다만 자르는 경우에.

길이 라인으로 절단의 주요 구성 요소

1. NCHW2-1300A 모델 3 in 1 언코일러 교정기 피더 한 세트.

2. 스윙 전단기 한 세트.

3. 컨베이어 벨트의 1 세트.

4. 자동 겹쳐 쌓이는 체계의 1 세트.

코일은 자동 선적 차에 의해 decoiler의 굴대에 적재되고, 들리고 설치되었습니다, 그 후에 decoiler 급료 지불 지구 및 삽입 지구 머리를 직선기 지류 부속, 전기는 곧게 펴는 성과를 자동적으로 조정하기 위하여 직선기 간격 장치를 조정합니다 그 후에 직선기 지류 부속에 의해 가공된 후에 스윙 가위에 지구를 먹입니다. 다음으로, 스윙 전단 절단 스트립을 필요한 사다리꼴 모양으로 절단하고, 다음으로, 블랭크는 컨베이어 벨트에 의해 수행되고 자동 스태킹 시스템에 왔습니다.

1 NCHW2-1300A 모델 3 in 1 언코일러 교정기 피더용

1.1 12T 언코일러

• Function instruction: uncoiling is to fix coil on the spindle of uncoiler, a supporting table to support coil Inner diameter, while working automatically, through material loop controlling instruction to make spindle uncoiling and loosing coil intermittently, equipped with coil diameter detection, to control uncoiling speed, ensure uncoiling line speed is uniform velocity, improved material loose problem.

• Components included: expansion and contraction part, press arm part, limit wheel part, material loop controlling part.

• Material width: 70-1300mm;

• Loading capacity:12T

• Coil OD: Φ1000mm～Φ1600mm

• Hydraulic slide block expansion mandrel, spindle expansion range: Φ470-Φ530mm. It can support and expansion heavy coils over 12Tons.

• Hydraulic tailstock arm device. It was used to hold one end of mandrel’s main shaft, so as to it has enough loading capacity of the decoiler.

• Spindle driven motor: AC motor, with frequency converter. Spindle driven method: variable frequency gear motor.

• Spindle brake: disc brake. Spindle uncoiling direction: down uncoiling.

• Press material wheel specification: PU rubber tires Press material wheel driven method: AC motor, with frequency converter.

• Function of press arm: from cut off bundling belt which is used for fixing coil until the coil head is pressed tightly by straightener roller, to prevent coil rebounding; while whole feeding line working, let the coil uncoiling smoothly, to prevent coil dispersing. and the press arm is motorized, with tracking and follow up function, ie. Rotating speed of press arm roller is absolutely the same with uncoiling line speed, then tightening metal strip, to prevent coil loosing.

• Press material wheel adjusting method: through change angle of press arm to change encoder feedback single to adjust speed.

• Press arm moving method: driven by hydraulic cylinder, can be opened or closed manually.

• Limit arm device: located on decoiler’s right part, can be rotated along with any external force, for preventing coil of side slip while payoff.

• Limit wheel motion: outer limit wheel is doing open/close motion driven by air cylinder, internal limit wheel without open/close motion, just move along direction of coil width, outer limit wheel just can be operated by touch screen in manual version, while automatically working, it need to be closed, then can meet safety requirement of before working.

• Surface process of limit wheel: high frequency with parkerising for rust protection.

• Material loop control: through induct material loop to feedback signal by the infrared photoelectricity induction switch under press arm, to control uncoiler spindle of start/stop, to ensure enough buffer material loop between uncoiler and straightener.

1.2 적재 차량:

• Function instruction: be used for moving coil to spindle of uncoiler smoothly, while uncoiling and entry the material head into straightener, it is used for supporting material head to let it entry into straightening roller smoothly, loading car is equipped with backup plate to prevent coil slipping off from loading car while moving little big distance, while hanging coil.

• Loading capacity: 12T

• Loading car moving method: hydraulic motor.

• Loading car lifting method: hydraulic method (controlled by pressure retaining valve, stable and reliable).

• Moving method of backup plate for preventing slipping down:  by manual.

1.3 스트레이트너-피더 부분

• Function instruction: use unbending principle to release material bending stress to straighten plate, then feed into press equipment according to set length and speed.

• Bend arm device. Strip head was assisted by support arm and then press down by press arm device, then motorized rollers feed strip forwards to go through straightener feeder part.

• Driven method: AC servo motor+ speed reducer: 11.0KW PHASE, ITALY

전기는 롤러 간격을 곧게 펴는 조정합니다. 직선기 롤러 간격을 조정하기 위해 서보 모터/유압 모터의 2set에 의해 구동되며(위 이미지 참조) HMI의 터치 스크린에서 데이터를 설정하기만 하면 됩니다(다음 이미지 참조). 더욱, 그것에는 기억의 기능이 있고 생성 자료의 후에 그것을 호출한다: 다른 제품 다른 부품 부호와 같은 직선기 간격 세트 자료. (다음 이미지 참조)

또한 공급 길이, 공급 속도, 부품 코드 등과 같은 데이터를 메모리하고 다시 호출할 수 있습니다.

• Straightening-feeding roller combination: straightening roller; assistant roller; feeding roller. Straightening roller: 9pcs (upper5pcs/down4pcs), Φ68mm.

• Backup roller device (Assistant roller): 3 columns at upper and down, making the straightening rollers have enough intensity to flat thickness and high tensile material and ensure straightening accuracy (refer to the following image).

•  Feeding roller: 2pcs Φ84mm.

•  Straightening measure display method: dial display.

• Coil end detect device. It equips with sensor device, when it detects there is no strip when strip used up, power press can stop and feed also stop, then operator can operate the feeder in manual model to finish the rest stamping work.

• Roller material: GCr15. All straightening rollers, feeding rollers adopt high quality of GCr15 and finished tempering & quenching

• Roller driven method: gear driving, all gears adopt tempering, carburization, high frequency quenching, precise grinding gear IT6 level precise standard.

• Feeding precise: 0-1000mm, ±0.15mm/m(mould with pin can reach 0.05mm); above 1000mm, ±0.20mm/m.
• Material exit support plate length: 400-1000mm (can be customized), the length usually was customized according to the buyer’s requirement.

2. 스윙 전단

절단 능력 : 70-1300mm 너비, 0.5-4.5mm 두께

스윙 각도 : ±45 °

절단 정확도 : ± 0.5mm

3. 컨베이어 벨트 및 자동 스태킹 시스템

• It’s PVC belt type conveyor belt, it was used to carry blanks from swing shear’s exit to auto stacking system. Running speed is adjustable as it equips with inverter.

• For the auto stacking system, It’s designed to laminate and stacking blanks automatically.

• It can be customized based on blanks shape, laminating height, stacking station quantity etc. or the customer’s requirements.

• Lamination height can be 500-1000mm or as requirements.